There are known to be a variety of ways to create commercial buildings or residential homes. But, tilt-up construction is different as it offers multiple benefits for the client. With the use of a design-build method, creating structures is easier than using materials like metal, wood, or insulating concrete forms. Less labour and materials are needed when you hire concrete tilt panel construction contractors for your project.
The process eventually leads to lower costs on construction and sustainability. Through tilt-up construction, industrial projects like schools, apartments, religious buildings, and educational institutions are easy and quick to build with affordable plans.
With the many benefits of tilt-up construction, you must be wondering exactly how this construction process works. Though tilt-up construction is a noticeably quicker process of building structures, some steps are required to build visually appealing structures that don’t compensate for their durability.
Table of Contents
Site Assessment and Preparation
Before the actual creation of the tilt-up concrete panels, concrete tilt panel construction contractors need to assess the site where construction will take place. They need to make sure that conditions, such as a large area are present before building starts. Then, once the contractors deem the place fit for tilt-up construction, the preparation starts. The materials and construction equipment are brought on-site, and all the necessary documents such as architectural and engineering paperwork are also prepared.
Shaping the Tilt-up Panel Using Lumber Panels
Once all the materials are prepared, it is time to create the foundation of where the concrete will be poured into to create the wall’s shape. The shape is created using forms or panels made of lumber that are joined together. When joining the lumber pieces together, it is essential to keep in mind the desired shape and size of the tilt-up concrete panel. This includes the windows and doors’ proper location by making sure that the lumber panels are placed correctly and fit together properly.
Adding Stability with Steel Grids
In order to maintain the structural stability of the tilt-up concrete panel, steel grids are essential. That is because the steel creates structure once the concrete is poured and has dried in the later stages. By adding steel in a grid-like formation, the tilt-up concrete panel can withstand natural forces such as air and water. Also, in this stage, insert and embeds are already attached, which will lift the concrete panel once dry.
Pouring Concrete and Adding Insulation
This is considered one of the most important stages when doing tilt-up construction. What happens in this stage is the pouring of concrete inside the perimeter made of lumber panels. But before the pouring stage occurs, you must first make sure that no debris and standing water are on the floor. Additionally, insulation is added to the concrete panels for greater energy efficiency. The process of adding insulation also makes the tilt-up concrete panel resistant to fire.
Lifting Concrete Tilt-up Panels
Before lifting the tilt-up concrete panels, you must first give them time to dry and solidify. After the panels turn rock hard, the concrete panel forms are removed from the lumber panels’ perimeter. Then, the inserts are hooked to the cables of the crane and lifted in place. Once in place, the crane cables are disconnected from the concrete panel, and they move on to the next set of solid concrete panels to be lifted in the air.
Wall Finishing and Caulking
This is the last step of the process of creating tilt-up concrete panels. Like in crafts, the finishing touches are important to ensure that the building is aesthetically-pleasing and safe. In this stage, the painting of the exterior wall takes place for aesthetic purposes. Then, the joints of the concrete walls are patched together through the process of caulking. Caulking is done to prevent the penetration of water. Lastly, the roofing system is also installed once the tilt-up concrete walls are joined together. Once the roof has been attached, interior work such as electrical and plumbing can take place.
The Convenience of Tilt-up Construction
There is a reason why many construction contractors call tilt-up construction a convenient method of creating strong and sustainable structures. The convenience is mainly tied to how it is faster and easier to install these walls than cast-in ones. You only need to wait for the poured in concrete to solidify, so that the tilting up process can begin. Tilt-up construction proves to be a sustainable construction method especially for construction companies that advertise themselves based on their sustainable practices.
There is less waste since only a few materials are used. This results in a lowered environmental impact too. Also, much of the tilt-up construction expenses go to labour, which lowers the costs for both the contractor and the client.
Overall, tilt-up construction truly is the modern way of building structures without the need for many technicalities. Instead, its building process is very direct and is suitable for contractors and clients who need to build structures in a short period.